This course covers the Design, Installation, Operation, Maintenance and Troubleshooting of storage tanks at a fundamental level. The course uses the API Manual of Petroleum Measurement Standards, National Electrical Code (NEC) and National Fire Prevention Association (NFPA) as the basis for instruction. Participants receive classroom instruction and exercises, demonstrations, and handouts.
By the end of this training course, participants will enhance their competencies in the following areas:
- Assess the configuration, operation and management practices of tank farms in terms of facility capacity, operational effectiveness, and the cost/benefit of feed, intermediate and product storage
- Appreciate the importance of codes, standards, regulations & recommended practices in terms of hazard management and incident scenario layer of protection safeguarding
- Identify the different types & classifications of tanks and their applications
- Understand considerations of materials-of-construction & various corrosion protection strategies and tactics including cleaning, coating, & cathodic protection
- Become familiar with fire protection of tanks & tank farms: venting, frangible roofs, flame & detonation arrestors, protection from ignition by static electricity, principles & practices of bonding and grounding, principles of inverting, electrical classification, selection criteria for fire suppression systems
- Become familiar with principles, practices & benefits of “Fire System Integrity Assurance”
- Apply tank emission control measures & procedures to satisfy regulatory requirements
- Understand the principles, preparations, & practices associated with tank cleaning, entry, & inspection & repair
- Use a system approach on tank operations including tank entry, tank bottoms, sludge, source reduction, mitigation, vapor freeing, degassing and tank cleaning
- Determine the various tank accessories used in the tank & tank farm design, operation, inspection & maintenance and be able to explain their features & functions
- Introduction
- Statutory Rules/ Regulations
- Introduction to codes, standards, regulations, & recommended practices
- Hazardous Area Classification
- Installation Layout
- Plant layout philosophy
- Layout of facilities
- General consideration for the layout of the facility
- Layout of storage tanks
- Design Considerations
- Types of storage tanks
- Selection of type of storage tanks
- Selection of Seals for Floating Roof Tanks
- Special Considerations
- Tank appurtenances Tank farms/manifolds
- Tank heaters
- Drains from the tanks
- Vents (Open Vents, Breather Valve, Emergency Vents)
- Dip Hatch/Sampling
- Instrumentation
- Safety Integrity Level (SIL)
- Level controls on Tanks
- Temperature and Insulation
- Piping/valves/flanges
- Bulk Loading /unloading operations
- Electrical equipments
- Installation Lighting
- Safe Operating Practices in Storage and handling of bulk petroleum products
- Safe Operating Practices.
- Procedures for Operation
- Pipeline Transfer Operations
- Tank farm Operations Safety Precautions in Tank Farm Area
- Fire Protection Facilities Tank Emissions Overview of
- Tank Emissions Concepts
- System and Emergency Shut Down Logic.
- Tank Inspection, Repairs and Maintenance Industrial Standards
- Corrosion protection strategies and tactics including cleaning, coating, & cathodic protection.
- Tank Accessories Ladders, Platforms, and Stairs and Access ways
- Tank Operations Tank Entry Standard
- Management of Change
- Emergency Planning and Response
- Safety Inspection/Audit
- Tank Farm Managers, Superintendents, Supervisors, Foremen and Operators
- Oil Storage and Export Managers, Superintendents, Supervisors, Foremen and Technicians
- Maintenance Engineers/Planners, Superintendents, Supervisors, Foremen and Technicians
- Inspectors and Engineers involved with storage tank design, maintenance and inspection
- Process Engineers, Supervisors, Foremen and Technicians
- Section Heads and Shift Supervisors
- Senior Operators and Plant Operators