This five‑day technical program provides a complete and practical understanding of sucker rod pumping systems used in artificial lift operations. The course covers surface and downhole components, rod‑string mechanics, pump design, fluid behavior, operational challenges, failure mechanisms, optimization techniques, and field applications. Participants will gain hands‑on experience through calculations, diagnostic interpretation, and real‑world case studies to enhance production efficiency and equipment reliability.

  • Understand the principles and operating mechanisms of sucker rod pumping systems.
  • Identify and evaluate surface and subsurface components of rod‑pump installations.
  • Perform engineering calculations related to rod‑string loading, pump performance, and system design.
  • Diagnose common failures using dynamometer data and field indicators.
  • Apply optimization strategies to improve production and reduce equipment wear.
  • Implement safe operating, inspection, and maintenance practices.

Day 1 : Fundamentals of Sucker Rod Pumping

  • Artificial lift overview and role of sucker rod pumping
  • System architecture: surface vs. subsurface components
  • Pumping cycle, fluid mechanics, and lift principles
  • Types of rod pumps and applications (insert, tubing, traveling/standing valves)
  • Introduction to rod‑string design and material selection

Day 2 : Surface Equipment & Rod‑String Mechanics

  • Surface equipment components: pumping unit, gearbox, horsehead, pitman, crank
  • Rod‑string structure: grades, tapering, couplings, and stress behavior
  • Rod loading, buckling, friction, and fatigue mechanisms
  • Stroke length, pumping speed, and system geometry
  • Calculating polished rod load and peak torque

Day 3 : Downhole Pump Design & Performance Analysis

  • Downhole pump components and operating principles
  • Pump fillage, fluid load, pump efficiency, and volumetric performance
  • Gas interference, fluid pound, and pump‑off conditions
  • Pump sizing and selection criteria
  • Diagnosing pump performance using dynamometer cards
  • Workshop: Pump performance evaluation and card interpretation

Day 4 : Operational Challenges & Failure Diagnosis

  • Mechanical failures: rod wear, parted rods, tubing leaks, pump failures
  • Surface equipment issues: gearbox, bearings, belts, lubrication
  • Downhole issues: sand production, scale, corrosion, gas locking
  • Vibration, alignment, and structural problems
  • Safety hazards and risk mitigation in rod‑pump operations

Day 5 :Optimization, Maintenance & Field Applications

  • Production optimization strategies for rod‑pump systems
  • Balancing pumping units for improved efficiency and reduced wear
  • Preventive and predictive maintenance planning
  • Field measurement tools and monitoring technologies
  • Best practices for long‑term reliability and equipment life
  • Workshop: Developing a full optimization plan for a selected well
  • Production Engineers
  • Artificial Lift Engineers
  • Field Operators & Technicians
  • Maintenance Personnel
  • Oilfield Supervisors & Team Leaders
  • Anyone involved in sucker rod pumping operations

الجدول الزمني

  • 5 Days - Oct 25, 2026
  • english
  • face to face
  • Al-Khobar - KSA
  • $ 3,900
سجل الان
  • 5 Days - Nov 30, 2026
  • english
  • face to face
  • Manchester - UK
  • $ 5,950
سجل الان